Titanium Anode Manufacturing Process Shaanxi Top Metal Co., Ltd.
Located in Baoji, the titanium valley of China, Shaanxi Top Metal Co., Ltd. specializes in the manufacturing of high-performance MMO titanium anodes for water treatment, electrochlorination, electroplating, cathodic protection, hydrogen production, and other electrochemical industries.
As a professional Titanium Anode Manufacturer, every MMO titanium anode is produced through a strict and controlled manufacturing process to ensure long service life, excellent electrochemical performance, and stable quality.
In this article, we will show how our factory transforms raw titanium materials into high-performance industrial electrodes.
Step 1 – Titanium Raw Material Preparation
Only premium titanium materials are selected, including:
- Grade 1 Titanium
- Grade 2 Titanium
- Titanium Plate
- Titanium Mesh
- Titanium Rod
- Titanium Tube
All materials comply with international standards such as:
- ASTM International
- ISO
Step 2 – Precision Cutting
Raw titanium materials are processed through:
- Laser Cutting
- Waterjet Cutting
- EDM Cutting
This ensures precise dimensions and clean edges.
Step 3 – CNC Machining
Our CNC machining center ensures:
- Hole positioning accuracy
- Surface flatness
- Structural consistency
Machining tolerance can reach ±0.05 mm.
Step 4 – Welding & Assembly
Our engineers perform:
- TIG Welding
- Frame Assembly
- Connector Installation
Every welding point is inspected for conductivity and structural strength.
Step 5 – Surface Cleaning
Before coating, titanium surfaces undergo:
- Sand Blasting
- Acid Pickling
- Ultrasonic Cleaning
This activates the titanium surface for strong coating adhesion.
Step 6 – Manual MMO Coating Application
The coating is manually applied by experienced engineers using proprietary formulations.
Available coatings include:
- Ruthenium-Iridium
- Iridium-Tantalum
- Platinum
This process ensures:
- Uniform coating thickness
- Strong adhesion
- High catalytic activity
Step 7 – Vacuum Heat Treatment
Each coated titanium anode undergoes controlled heat treatment to:
- Strengthen coating adhesion
- Stabilize crystal structure
- Improve lifetime
Multiple heating cycles are performed depending on application requirements.
Step 8 – Final Inspection
Every product undergoes:
- Dimension Inspection
- Coating Thickness Test
- Adhesion Test
- Electrochemical Test
Quality Data
| Test Item | Standard |
|---|---|
| Dimension Tolerance | ±0.05 mm |
| Coating Thickness | Customized |
| Substrate | Grade 1 / Grade 2 |
| Lifetime | 5–10 Years |
| Current Density | Customized |
Technical Advantages of Our MMO Titanium Anode Manufacturing Process
At Shaanxi Top Metal Co., Ltd., manufacturing an MMO titanium anode is not simply about coating titanium materials. It is a combination of material science, electrochemical engineering, precision machining, and strict process control.
As a professional manufacturer located in Baoji, we continuously optimize every step of the production process to ensure that each MMO Titanium Anode delivers stable electrochemical performance under demanding industrial conditions.
Our engineering team carefully controls critical parameters such as:
- Titanium substrate purity
- Surface roughness
- Coating formulation
- Thermal treatment temperature
- Coating thickness consistency
- Current distribution design
These factors directly affect the catalytic efficiency and service life of the final MMO Titanium Anode.
Compared with conventional graphite electrodes or lead-based electrodes, our MMO Titanium Anode products provide significant advantages:
Lower Energy Consumption
The optimized mixed metal oxide coating reduces working voltage during electrolysis, helping customers reduce power consumption by 10%–20%.
Longer Service Life
Depending on electrolyte conditions, our MMO Titanium Anode can achieve a service life of 5–10 years, significantly reducing replacement frequency and maintenance costs.
Excellent Corrosion Resistance
Titanium substrate combined with precious metal oxide coating provides outstanding resistance against:
- Chloride environments
- Acidic solutions
- Seawater applications
- High-current electrolysis systems
Stable Dimension
Unlike graphite electrodes that gradually dissolve during operation, the dimensional stability of an MMO Titanium Anode ensures a constant electrode gap and stable operating voltage.
Typical Applications of MMO Titanium Anodes
Our MMO Titanium Anode products are widely used in:
- Industrial Water Treatment
- Seawater Electrochlorination
- Swimming Pool Disinfection
- Sodium Hypochlorite Generation
- Electroplating
- Metal Recovery
- Cathodic Protection
- Hydrogen Production
- Electrochemical Oxidation
Customers from Germany, United States, Brazil, and United Arab Emirates choose our manufacturing solutions for long-term industrial projects.
Custom Manufacturing Support
Every electrochemical project has unique technical requirements.
Our engineers can customize:
- Plate Anodes
- Mesh Anodes
- Rod Anodes
- Tubular Anodes
- Ribbon Anodes
- Special Shape Electrodes
Available customization includes:
- Drawing-based production
- Coating selection
- Current density optimization
- Lifetime estimation
- Connector design
- Prototype manufacturing
With full in-house production capability, Shaanxi Top Metal Co., Ltd. provides fast engineering support and reliable delivery for customers worldwide.
Contact Us
Shaanxi Top Metal Co., Ltd
Address: Gaoya Industrial Park, Baoji, Shaanxi, China
Tel :+86 15291748279
WhatsApp:+86 15291748279 Click here to message us on WhatsApp
Fax: +86-917-3809358
Email: sales5@sxtopmetal.com
Website: www.sxtopmetals.com
We look forward to hearing from you!
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